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  • Hercegovacka 15, Varazdin, HR-42000
  • Info@spalionice.com
  • +385 (0) 91 975 57 37
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Waste-to-Energy – Smart Conversion of Waste Heat into Usable Energy

Our waste heat recovery system converts thermal energy generated during incineration into valuable operational energy.

Smart Waste Heat Recovery System

Heat recovery integration adds measurable value to an incineration system by converting waste thermal energy into usable heat for facility heating or support of industrial processes. This approach increases overall system efficiency while reducing dependence on external energy sources.

Our solution is based on an intelligently controlled heat recovery system designed to ensure safe, stable, and efficient utilisation of thermal energy under real operating conditions. The recovered heat can be used for process applications, domestic hot water production, or further thermal conversion, depending on project requirements.

Thermal energy that would otherwise be lost is transformed into a tangible operational and financial advantage.

Waste heat recovery represents an effective method of improving the overall energy performance of waste incineration systems.
waste heat recovery system

These systems are particularly beneficial in agricultural, industrial, medical, and municipal installations where continuous incineration provides a stable and reliable source of recoverable heat.

Waste heat recovery solutions are aligned with European environmental policy, including the European Commission’s Communication on the role of waste-to-energy in the circular economy.

Waste Heat Recovery from the Incineration Process

Thermal Energy Generated During the Incineration Process

During the waste incineration process, a significant amount of thermal energy is generated. Our solutions enable efficient recovery and utilisation of this energy for hot water production, space heating, or support of industrial process applications. This increases overall system efficiency while reducing reliance on additional external energy sources.

In animal, medical and hazardous industrial waste incineration, continuous system operation allows for stable and predictable waste heat recovery, ensuring consistent thermal output under defined operating conditions.

Intelligent Heat Exchanger Control

The system is based on patented heat regulation technology integrated within the heat exchanger, ensuring simple, safe, and reliable operation.

Unlike conventional heat exchangers that require continuous water circulation to prevent overheating, our system directs flue gases through the heat exchanger only when there is an actual demand for hot water or thermal energy.

When thermal energy is not required, flue gases are safely diverted directly to the chimney. This operational principle significantly simplifies system use, reduces operational demands, and enhances long-term reliability.

Waste Heat Recovery System Efficiency

Depending on the waste type and specific operational requirements, a high level of energy efficiency can be achieved by utilising the thermal energy released during combustion.

Under defined operating conditions, recovered thermal energy can significantly reduce overall energy costs, improving the economic performance of the incineration process.

Heat recovery adds measurable value to the system, particularly in industrial and municipal applications where there is a continuous demand for hot water or facility heating.

In the animal waste sector, where larger volumes of biological waste are often processed, additional thermal energy utilisation can substantially enhance overall system cost-effectiveness and long-term return on investment.

Utilizacija otpadne topline – izmjenjivač topline u spalionici

Operational Integration and Scalability

The waste heat recovery system can be integrated into both new and existing incineration installations. Modular design allows scalability depending on waste throughput, operational hours, and site energy demand.

Each system is engineered to ensure stable thermal transfer, controlled flue gas management, and compatibility with existing heating infrastructure. This flexible approach allows facilities to gradually expand thermal utilisation capacity as operational requirements evolve.

How We Can Support Your Project

We provide expert guidance in the planning and implementation of waste heat recovery solutions tailored to site-specific conditions, existing infrastructure, and operational requirements.

Our team supports the development of integration concepts for connecting heat recovery systems with current facility infrastructure, including domestic hot water production and space heating systems.

We also advise on the installation of hot water storage tanks, secondary heat exchangers, and other technical components required to ensure safe, reliable, and efficient system operation, taking into account operational needs and regulatory requirements.

Based on available project data, we can prepare a preliminary energy assessment, including an estimate of the recoverable thermal energy potential. In addition, we provide a cost-benefit analysis to support informed investment decisions and evaluate long-term operational advantages.
Our blog provides expert insights and up-to-date information on waste management, regulatory requirements, technical solutions, and other relevant topics within the waste treatment sector.

For more information …
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  • Hercegovacka 15, 42000 Varazdin, Croatia
  • Info@spalionice.com
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Nikola Vujec

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Hercegovačka 15, Varaždin, Hrvatska

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Hercegovačka 15, Varaždin, Hrvatska

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Ćirila i Metodija 102, Novi Sad, Srbija

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Ćirila i Metodija 102, Novi Sad, Srbija

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Ćirila i Metodija 102, Novi Sad, Srbija

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Hercegovačka 15, Varaždin, Hrvatska

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Hercegovačka 15, Varaždin, Hrvatska

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